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Blast Movement Monitoring

Measuring blast movement and translating ore polygons to account for displacement are critical steps in achieving optimal ore yield.

Blast movement is highly variable

Controlling ore loss and dilution is critical for all mining operations. Getting it wrong can result in tens of millions of dollars of lost revenue per year.

You want the ore, that you’ve spent money defining and grade-controlling, to end up in the mill. But ore movement occurs in all blasts. And failing to account for movement post-blast means that ore is sent to the waste pile, and waste to the mill.

Blast movement varies with depth, across the different zones of a blast, and is compounded by edge effects—making it impossible to predict/model blast movement with sufficient accuracy for ore control purposes.

BMT’s solution collects data from blast movement monitors, which move with the blasted material. Software calculates the post-blast location of ore polygons and outputs new dig lines.

Accurate blast information enables grade control to recover all of the planned resource and achieve the true life of the pit.

Hear from Ben Reid, senior mine geologist at Cowal, on how the Grade Control team have added to Cowal’s bottom line. Cowal has been using BMT to adjust for blast movement since 2008 and the grade control team have calculated a 7% improvement in mill head grade compared with mining blocks in their pre-blast locations.

 


The blast monitoring process

BMM System process blast monitoring

7 easy steps to monitoring a blast

  1. Activate the BMM sensors
  2. Install BMMs in dedicated monitoring holes prior to blasting and record their position
  3. Blast
  4. Detect BMMs by walking the muckpile with our detector to locate the position of each BMM sensor
  5. Combine drill and blast, geology and BMM system data in our software, BMM Explorer
  6. Proprietary translation defines post-blast polygons
  7. Excavate new accurate ore location to maximise ore recovery
The result: Ore boundaries are redefined to reflect the measured movement, allowing the production team to dig in the precise location of the ore and waste.

The benefits

Get more from your resource

The Blast Movement Monitoring System (BMM System) is the most accurate and profitable blast movement monitoring method available.

Reducing ore loss is pure profit

You still mine the same amount of rock, send the same number of trucks to the plant, process the same amount of ore. The only difference is that with the BMM System, there is more mineral produced by the plant.

More revenue for an incremental cost

By adding only a few cents per tonne to the cost of ore blasts, you can significantly reduce ore loss and dilution, improve reconciliations and potentially gain millions of dollars’ worth of extra mineral. Without BMM sensors, that value would be lost to the waste dump, never to be converted into revenue.

Blast Movement Technologies’ blast monitoring process increases recovered value in every blast.

 


The results: our customers increase recovered value from every blast

Teck Resources Limited: Highland Valley Copper

Teck’s Highland Valley Copper (HVC) Operations, an open-pit mine located in British Columbia, Canada, produces copper and molybdenum.

The magnitude of blast movement at HVC was expected to be low and, given the gradational nature of the ore body, the movement was not considered to be a contributing factor to dilution or ore loss.  However, poor reconciliation indicated ore loss and dilution were a problem at the mine. The grade control team realised they could improve ore recovery by moving ore polygons to post-blast locations. (Source: Teck Resources Limited)

Anaconda Mining: Pine Cove mine

Jordan Cramm, mine and engineering superintendent at Anaconda’s Pine Cove gold mine and mill, explains how the BMT solution has helped improve dilution and recover narrow ore zones.

Pine Cove mine, located on the Newfoundland coast (Canada), was experiencing 20% dilution and lower mill feed grades because blast movement was entirely displacing ore blocks. By implementing blast monitoring, Anaconda reduced dilution to 5%, increased the mill grade and limited the waste going to the mill—generating $15,000 to $30,000 per blast. In addition, the reduction of dilution and ore loss have made for a more efficient and economic mining operation.

Case Studies

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